Wacker Neuson RD 27-100 Operator's Manual

www.wackergroup.comRollerRD 27-100RD 27-120OPERATOR’S MANUAL0160489en 00311060160489EN

Safety Information RD 27wc_si000147gb.fm 82.3 Service SafetyPoorly maintained equipment can become a safety hazard! In orderfor the equipment to oper

29PERFORM MAINTENANCE SAFELYCLOTHING AND PERSONAL PROTECTIVE ITEMSKeep hands and clothing well away from engine fan and moving parts while engine is r

31Before beginning welding or burning operations,drainfuel lines and tank and move all flammable material to asafe distance, and be certain a fire ext

33FIRE PREVENTION CHECKLIST (FIG. 36)• Remove debris such as rags,coal dust, oil,leaves,pine needles.• Check and repair fuel and hydraulic leaks.• Che

35SERVICING COOLING SYSTEMWhen checking coolant level:• Stop the engine and let the engine and radiator cool before checking.(FIG.38)If an overheated

37BATTERY SERVICINGTo prevent a battery explosion:(Fig. 40)• Maintain the electrolyte at the recommended level.Check level frequently. Add distilled

39HYDRAULIC SYSTEMS (CONT’D)If you are struck by escaping hydraulic fluidunder pressure,serious injury can occur ifproper medical treatment is not adm

41PNEUMATIC TIRESChanging tires or adding air can be a hazardousbusiness.Special tools and procedures arerequired for changing off-highway tires.Explo

43PARKING AND TRANSPORTINGALWAYS select a level area to park in and,ifpossible, one where children are unlikely to bepresent.ALWAYS chock the front AN

45FOR LANDFILL COMPACTORSGeneralOperators of landfill compactors should carefullyhandle fill materials that could be picked up andthrown by the wheels

47Do you understand this AEM SAFETY MANUAL ANDITEMS SUCH AS …• Your safety program?• Your machine manufacturer’s manual(s)?• Proper clothing and perso

RD 27 Safety Informationwc_si000147gb.fm 92.3.16 ALWAYS secure the articulated steering joint using the locking barbefore lifting, jacking, and servic

NOTICE OF COPYRIGHT PROTECTIONAEM Safety Manuals are protected as a copyrighted work withownership duly registered with the Copyright Office,Washingto

2005-CE-RD27-Q.fmWilliam Lahner Greg OrzalVice President of Engineering

Wacker Construction Equipment AG · Preußenstraße 41 · D-80809 München · Tel.: +49-(0)89-3 54 02 - 0 · Fax:

Safety Information RD 27wc_si000147gb.fm 102.4 Label Locationswc_gr002236ABGGDE, TOIDGJHMLNNNNCQFPURKSV

RD 27 Safety Informationwc_si000147gb.fm 112.5 Warning & Informational LabelsRef. Label MeaningA Operator's Manual must be stored on machine.

Safety Information RD 27wc_si000147gb.fm 12E A nameplate listing the model number, item number, revision number, and serial number is attached to each

RD 27 Safety Informationwc_si000147gb.fm 13K Water tank fill.L WARNING!Pinching hazard. Rotating machinery.M WARNING! Pressurized contents. Do not op

Safety Information RD 27wc_si000147gb.fm 14P Key switch positions.Power to glowplugs.Engine stopped (OFF).Engine ON.Power to starter motor.Q Throttle

RD 27 Safety Informationwc_si000147gb.fm 15T WARNING! Avoid crushing area.Articulated steering joint locking location. Lock the articulated steering

Technical Data RD 27wc_td000148gb.fm 163. Technical Data3.1 Engine Item No.RD 270009469, 0620007, 0620037, 0620038EngineEngine Make PerkinsEngine Mod

RD 27 Technical Datawc_td000148gb.fm 173.2 Roller3.3 LubricationItem No. RD 270009469, 0620038RD 270620007, 0620037RollerOverall Dimensionsmm(in.)2428

Technical Data RD 27wc_td000148gb.fm 183.4 Sound MeasurementsThe operating sound level, measured per the requirements ofAppendix 1, Paragraph 1.7.4.f

RD 27 Technical Datawc_td000148gb.fm 193.6 DimensionsSee Graphic: wc_gr002221Ref. Dimension mm (inches) Ref. Dimension mm (inches)a 2428 (95.6) g 2589

Operation RD 27wc_tx000425gb.fm 204. Operation4.1 ApplicationThis machine is designed as a lightweight roller to be used in thecompaction of sublayers

RD 27 Operationwc_tx000425gb.fm 21jqr sniledochgbkapwc_gr002228wc_gr0022351912423,105, 68, 10117

Operation RD 27wc_tx000425gb.fm 224.3 Roll Over Protection Structure (ROPS)See Graphic: wc_gr002233The machine is equipped with a Roll Over Protection

RD 27 Operationwc_tx000425gb.fm 23abcdwc_gr002233

Operation RD 27wc_tx000425gb.fm 244.4 Rotating Beacon (if equipped)See Graphic: wc_gr002304The rotating beacon illuminates and rotates when the key sw

RD 27 Operationwc_tx000425gb.fm 254.6 Lighting Equipment (if equipped)See Graphic: wc_gr002237 and wc_gr002313• Headlights (a).• Working light (b).• F

Operation RD 27wc_tx000425gb.fm 264.7 Seat BeltSee Graphic: wc_gr002238Pull seat belt (c) out of the retractor in a continuous motion.Fasten seat belt

RD 27 Operationwc_tx000425gb.fm 274.8 Seat AdjustmentSee graphic: wc_gr002234The machine is equipped with an operator present system. Thissystem is pa

RD 27 Table of Contentswc_bo0160489en_003TOC.fm 11. Foreword 32. Safety Information 42.1 Operating Safety ...

Operation RD 27wc_tx000425gb.fm 284.9 Scraper AdjustmentSee Graphic: wc_gr002305Each drum has two scrapers (a, b). The scrapers are spring-loaded.They

RD 27 Operationwc_tx000425gb.fm 294.10 Anti-Vandalism Protection and Machine AccessSee Graphic: wc_gr002230Parts of the machine which may be subject t

Operation RD 27wc_tx000425gb.fm 304.11 Water Spray SystemSee Graphic: wc_gr002306 and wc_gr002307Water from the tank is fed to the spray nozzles by an

RD 27 Operationwc_tx000425gb.fm 314.12 TransmissionSee Graphic: wc_gr002308Both roller drums are driven. An infinitely variable displacement pumpand h

Operation RD 27wc_tx000425gb.fm 324.13 Exciter SystemSee Graphic: wc_gr002309The machine has exciters on each drum. The exciters are driven bygear-ty

RD 27 Operationwc_tx000425gb.fm 334.14 Braking SystemSee Graphic: wc_gr002310The machine’s hydraulic system is the main source of movement andbraking.

Operation RD 27wc_tx000425gb.fm 344.15 Throttle LeverSee Graphic: wc_gr002311The throttle lever has three positions which allow the operator to adjust

RD 27 Operationwc_tx000425gb.fm 354.17 Turn Signal Indicator (if equipped)See Graphic: wc_gr0002314Use the turn signal switch (q) to activate the desi

Operation RD 27wc_tx000425gb.fm 364.18 Panel Indicator LightsSee Graphic: wc_gr002315Engine oil pressure warning light This warning light (d) illumi

RD 27 Operationwc_tx000425gb.fm 37 4.19 Locking/Unlocking Articulated Steering JointSee Graphic: wc_gr002232Install the articulated steering joint pi

Table of Contents RD 27wc_bo0160489en_003TOC.fm 24.19 Locking/Unlocking Articulated Steering Joint ...374.20 Operat

Operation RD 27wc_tx000425gb.fm 384.20 Operating on SlopesSee Graphic: wc_gr002529When operating on slopes or hills, special care must be taken toredu

RD 27 Operationwc_tx000425gb.fm 394.21 Preliminary Checks Before starting the machine, check the following items:• Check the machine for obstructions

Operation RD 27wc_tx000425gb.fm 404.22 Starting the EngineSee graphic: wc_gr002312, wc_gr002311, wc_gr002229, and wc_gr002582Exhaust gases are toxic.

RD 27 Operationwc_tx000425gb.fm 41

Operation RD 27wc_tx000425gb.fm 424.23 Stopping the EngineSee graphic: wc_gr002312, wc_gr002311, wc_gr002229, and wc_gr002582When you finish using the

RD 27 Maintenancewc_tx000426gb.fm 435. Maintenance5.1 Maintenance ScheduleDaily orevery 10hoursEvery50hoursEvery250hours Every500 hrs.Every1000hrs.Che

Maintenance RD 27wc_tx000426gb.fm 445.2 Recommended Products and AmountsInspect engine: mounting bolts, valve lash, cylinder head bolts, exhaust syste

RD 27 Maintenancewc_tx000426gb.fm 455.3 Oil/Temperature TableDiesel engine oilComparative table of oilsAGIP Diesel Gamma 15W/40 ARNICA 46 Rotra MP80W

Maintenance RD 27wc_tx000426gb.fm 465.4 BatteryBefore servicing this machine, make sure the engine start switch is inthe off “O” position and that the

RD 27 Maintenancewc_tx000426gb.fm 47The battery supplied on this machine is constructed to resist vibrationand provide long service life.DO NOT use au

wc_tx000001gb diesel.fm 3CALIFORNIA Proposition 65 Warning:Diesel engine exhaust, some of its constituents, and certain vehiclecomponents contain or e

Maintenance RD 27wc_tx000426gb.fm 485.5 Inspecting the ROPSInspect the rollover protection structure (ROPS) for cracks. Inspect theROPS for any loose

RD 27 Maintenancewc_tx000426gb.fm 495.6 Lifting the MachineSee Graphic: wc_gr002288Stop the engine. Refer to Section Stopping the Engine for informati

Maintenance RD 27wc_tx000426gb.fm 505.7 Tying Down the MachineSee Graphic: wc_gr002287Lock the articulated steering joint (a). Refer to section Lockin

RD 27 Maintenancewc_tx000426gb.fm 515.8 Engine OilSee Graphic: wc_gr002217Engine oil levelStop the machine, apply the parking brake, and switch off th

Maintenance RD 27wc_tx000426gb.fm 52CAUTION: Always use the correct oil type. Do not use oil brands orgrades which are not recommended.5.8.11 Start an

RD 27 Maintenancewc_tx000426gb.fm 535.9 Testing Backup AlarmThe backup alarm is located at the rear of the machine.5.9.1 Engage the parking brake.5.9.

Maintenance RD 27wc_tx000426gb.fm 545.10 Engine Air FilterSee Graphic: wc_gr002225NEVER use gasoline or other types of low flash point solvents forcle

RD 27 Maintenancewc_tx000426gb.fm 55CAUTION: Do not re-use damaged filters. Replace damaged filterseven though the damage may be very slight.5.10.15

Maintenance RD 27wc_tx000426gb.fm 565.11 Fuel System Water SeparatorSee Graphic: wc_gr002218Drain fuel system water separator (f)5.11.1 Open the engin

RD 27 Maintenancewc_tx000426gb.fm 57 wc_gr002218abcdef

Safety Information RD 27wc_si000147gb.fm 42.Safety InformationThis manual contains DANGER, WARNING, CAUTION, and NOTEcallouts which must be followed t

Maintenance RD 27wc_tx000426gb.fm 585.12 Hydraulic OilSee Graphic: wc_gr002219Hydraulic oil level5.12.1 Stop the machine, apply the parking brake and

RD 27 Maintenancewc_tx000426gb.fm 595.12.19 Install hydraulic tank filler cap (c).Hydraulic oil filter change5.12.20 Stop the machine, apply the parki

Maintenance RD 27wc_tx000426gb.fm 605.13 Engine Cooling SystemSee Graphic: wc_gr002226Danger of burns. Only clean the engine cooling system when theen

RD 27 Maintenancewc_tx000426gb.fm 615.14 Cleaning Radiator CoreSee graphic: wc_gr0025785.14.1 Stop the machine, apply the parking brake, switch off th

Maintenance RD 27wc_tx000426gb.fm 625.15 Sprinkler EfficiencySee Graphic: wc_gr002220Clean water spray nozzles5.15.1 Remove cap (c). Remove spray nozz

RD 27 Maintenancewc_tx000426gb.fm 635.15.22 Install the filler cap (l).wc_gr002220a bcdefghgjkl

Maintenance RD 27wc_tx000426gb.fm 645.16 Inspecting and Adjusting BeltsSee Graphic: wc_gr002583The machine is equipped with a belt that operates the f

RD 27 Maintenancewc_tx000426gb.fm 65wc_gr002583cfdeba

Maintenance RD 27wc_tx000426gb.fm 665.17 FusesSee Graphic: wc_gr002291The fuses protect the electrical system from damage due tooverloaded circuits. I

RD 27 Maintenancewc_tx000426gb.fm 675.18 ShockmountsCAUTION: Fuel and hydraulic oils deteriorate the rubber of theshockmounts. The engine compartment

RD 27 Safety Informationwc_si000147gb.fm 52.1 Operating SafetyFamiliarity and proper training are required for the safe operation ofequipment. Equipme

Maintenance RD 27wc_tx000426gb.fm 685.19 Scraper WearSee Graphic: wc_gr0025665.19.1 Stop the machine, apply the parking brake, and switch off the engi

RD 27 Maintenancewc_tx000426gb.fm 695.20 Lubricating Articulated Steering JointSee Graphic: wc_gr002223Stop the machine, apply the parking brake, and

Maintenance RD 27wc_tx000426gb.fm 705.21 Lubricating Steering CylinderSee Graphic: wc_gr002576Stop the machine, apply the parking brake and switch off

RD 27 Maintenancewc_tx000426gb.fm 715.22 Lubricating Throttle ControlSee Graphic: wc_gr0025775.22.1 Stop the machine, apply the parking brake, switch

Maintenance RD 27wc_tx000426gb.fm 725.23 General CleaningStop the machine, apply the parking brake and switch off the engine.Remove the ignition key a

RD 27 Maintenancewc_tx000426gb.fm 735.24 Cleaning the Fuel TankSee Graphic: wc_gr002227Danger of explosion. Diesel fuel is flammable and must be treat

Maintenance RD 27wc_tx000426gb.fm 745.25 TowingSee Graphic: wc_gr002581Improper hookup and towing is dangerous and could result in injury ordeath to y

RD 27 Maintenancewc_tx000426gb.fm 75All situation requirements cannot be listed. Minimal towing machinecapacity is required on smooth, level surfaces.

Maintenance RD 27wc_tx000426gb.fm 765.25.11 Detach the tow lines.wc_gr002581abc

RD 27 Maintenancewc_tx000426gb.fm 775.26 Manually Releasing Parking BrakesSee Graphic: wc_gr002290There are two drive motors on the roller—one on each

Safety Information RD 27wc_si000147gb.fm 62.1.13 NEVER allow improperly trained people to operate this equipment.People operating this equipment must

Maintenance RD 27wc_tx000426gb.fm 785.27 Exhaust System and Engine Air Intake System Danger of burns. Only check the exhaust system when the engine i

RD 27 Maintenance79109-RD-6307-OR-16308-YL-16403-GN-16405-GY-16406-PU-16777-PU-16A990-BU-16C924-YL-16123456789101112384-BU-8109-RD-6304-WH-10101-RD-61

RD 27 Maintenance80832145 6254136125-OR-16374-PK-16110-GN-16A990-BU-16A893-OR-16777-PU-16619-GN-16614-PU-16606-GY-16605-YL-16406-PU-16405-GY-16404-YL-

RD 27 Maintenance811 112-PU-6102-RD-12109-RD-1029272422212320191514131210987632130313225261145283334353637383940777-PU-16619-GN-16614-PU-16681-OR-1660

RD 27 Maintenance82-6-6-8-8-8-6-6-6-8-6-4-4-8-8 -8-8-8-8 -8-8-8-8-8-12-6-6-6-6-6-6REAR PROPELMOTORFRONT PROPELMOTORA CBDTP100 BARSSTEER CONTROLUNIT100

KE40246P1 6/9/05 3:14 PM Page 1NOTICE OF COPYRIGHT PROTECTIONAEM Safety Manuals are protected as a copyrighted work withownership duly registered w

WORD OF EXPLANATION... 2FOREWORD...

3This Safety Manual covers many different types ofroller compactors … including steel wheel rollers,vibratory rollers,rubber-tired rollers,segmentedpa

It is your responsibility to read and understand thissafety manual and the manufacturer's manual(s)before operating your machine.This safety manu

7KNOW WHAT IT IS?Consult your supervisor for specific instructions ona job,and the personal safety equipment required.For instance,you may need:• Hard

RD 27 Safety Informationwc_si000147gb.fm 72.2 Operator Safety while using Internal Combustion EnginesInternal combustion engines present special hazar

LEARN TO BE SAFEREAD the operator’s manual. If one has not beenprovided,GET ONE AND STUDY IT BEFOREOPERATING THE MACHINE.If you have anyquestions cont

FIRE PREVENTIONNever allow flammable fluids or materials tocontact hot surfaces.Never refuel:• When engine is running• While smoking• Near open flames

Before starting, carefully inspect your machine forany evidence of physical damage such as cracking,bending or deformation of plates or welds.Check fo

Walk around your machine once more just prior tomounting it – checking for people and objects thatmight be in the way – then MOUNT PROPERLYUSING STEPS

COLD WEATHER OPERATIONConsult the engine manufacturer’s operation manualfor proper cold weather starting procedure.When using cold weather starting ai

For maximum safety on machines with more thanone operator’s position, operate from the positiongiving the greatest visibility of potential hazards.NEV

21Avoid operating your machine too close to anoverhang,deep ditch or hole. If your machineinadvertently gets close to a tipping conditionor drop-off,S

23PARK SAFELYPark in an off the road area,out of traffic,or asinstructed.If necessary to park in a traffic lane,usethe appropriate flags,barriers,flar

25Loading and unloading machines always involvespotential hazards.EXTREME CAUTION SHOULDBE USED.Know the correct loading and unloading proceduresfor y

27TOWINGALWAYS use EXTRA care when towing a trailer ormachine… when maneuvering in tight places,when backing(visibility is reduced,and jackknifing mu